Wednesday, May 7, 2008

Makers Faire, Windmills and Drainage

I've been busy on side projects, but no matter what it always comes back to t-shirts. I went to the Makers Fair show hoping to find a cheap way to screen print or make solar panels, but I didn't find any. All of the kits and robots were made to entertain and educate and they all came with pre-assembled solar panels. My son purchased a robotic mouse that follows light and we also bought a simple engine that runs on solar power.

Near the end I found the exhibit with a vertical windmill and scrutinized the design so that I could build one once I got home. The idea is the same as solar panels in that I need an affordable energy source to pile power into a battery bank to run a flash unit and a dryer. Lights aren't a problem, but to get enough energy to run equipment you need more amps. More amps mean more batteries and a bigger inverter. I've got a large battery bank and a decent inverter, but I don't want to rely on standard commercial solar panels, but a windmill will actually work pretty well for my home workshop since it is on Mount Tamalpais and the wind comes through like clockwork.

I'll link to the design and other info later, but it isn't just putting itself together so I moved back to my drainage project for cleaning screens and inks. This relates to the second project I did with my daughter at the Makers Faire. There was an exhibit that allowed people to print their own shirts for $15. They were using basic water based inks, which don't produce any odor and were allowing people to dry the shirts with a blow dryer. The screens were rather large, which kept the ink from running into the corners. The designs were one-color, which eliminated the need for flashing. The inks weren't very opaque, but it didn't matter for kids and crafts.

Only small amounts of ink were used at a time and to keep the screens from drying the helpers would immediately get a squirt bottle and clean out the screen. Also they would scrape off all the excess ink after a single print. My daughter wanted to make a shirt and was familiar with the process, so she picked a dark shirt and a light ink. After a brief drying time she also went and tried a second color that didn't show up that great. The real test is whether or not the inks will wash out if the shirt is washed in the next couple of days. I think so. Not their fault, just a reality of the process. It was a fun exhibit and I was surprised it worked at all. The person working the both also mentioned a discharge plastisol ink that may be available from Wilflex. I was heading that way with my own test, which confirms the obvious, but the real test for any ink is if it needs washing before it is sold.

I liked the water based project at the show and have been wanting to build a drain because most likely a screen will need to be cleaned with water and for quick action a filtered drainage system would allow the cleaning of inks with more than a bottle of beanie-do and a rag. I purchased bags of rock, sand and gravel and positioned them in containers, then drilled holes in spots to expedite the flow of water. I'll post some pictures, but I look forward to seeing if some plants will grow in the residue from this system.

Lastly: I was making a few shirts with Rodni, from Rodni.com, at the new Richmond location and he had a design of a burning peace sign. I was determined to add some goofy slogan to his artwork and came up with "San Fran Peaco" which made him upset. I also added to the bottom, "Haight Inc", which had a nice ring to it. The screens didn't shoot out very well so the to part didn't print, but the Peace Sign and Haight Inc printed looked great together. Rodni has put the design in the window of the store an people seem to like the slogan with the design. I also am going to setup a website to promote products specifically from the Haight Street store through HaightInc.com.

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